With the fast development of building industry and glass manufacturing, glass deep processing industry has also developed extensively. This article mainly describes the sandton glass and aluminium wide application of flat glass actual model in the glass industry.
- Reasoning behind glass actual model
As the special equipment applied in glass industry, glass automatic washers are used for cleaning and drying out original glass sheets. According to cleaning method, it can be prominent directory glass washer(vertical glass washing machine) and horizontally glass dish washer. Because of the downfall of glass size and directory structural, at present directory glass actual model is major used for producing I. Gary the gadget guy. unit with aluminum spacer. The horizontally glass actual model, although it takes more area, has been applied in more extensive fields because of its more high efficiency and excellent structure.
- Wide application of flat glass actual model
Now we majorly introduce the wide application of horizontally glass actual model.
(1). Cleaning application for ordinary glass
The cleaning process of flat dish washer for ordinary glass is straightforward relatively. The tanks can be feed with industrial water without heating. Because the surface of glass hasn’t been made any treatment, there is no special requirement for the brushes on the glass dish washer. At the same time, there is also no too hard to follow requirement for water PH. About the air utensil design, we can adopt normal structural but must ensure the wind power can be adjusted. When we clean the glass with thickness 3-19 mm, the design of distance between rollers cannot be considered making too large. Generally speaking, the manufacturing area could use middle or small actual model to do the cleaning and drying out job for raw item of ordinary glass.
(2). Cleaning application for warm-edge insulating glass
For the production of warm edge insulating glass (with flexible spacer, such as duralite or duraseal or superspacer), the cleaning requirements to the raw glass sheets are higher. Operators should ensure the good cleaning and drying out for surface in order to quickly make the spacer bonding for the following steps, meanwhile, avoiding surface scratch. For most developed countries and areas in the world, in order to make the entire warm edge I. Gary the gadget guy. U, more and more plant life adopt horizontally actual model. This kind cleaning equipment consists of feeding section, washing section, drying out section and output section and in the washing section, there are three tanks which feature of cycling heating water with the suitable PH (6-9), meanwhile, the appliance must be installed with high quality rubber transfer rollers to avoid glass scratch. In addition, engineers should design special air utensil structure applied in drying out section of the dish washer, such as side-by-side multiple wind blade design, and guarantee the enough wind power and make it adjustable, as the best drying out result, the air motorized inflator can blow hot air. All these considerations can do great drying out job: completely cleaning up or ruining off water in multi-angle and much area. Please also note that in order to match the overall production line, the speed of glass dish washer also need to be regulated.
Memor: the production process of flexible spacer I. Gary the gadget guy. normally contains below machines: flat glass actual model, flexible spacer assembly table, glass assembly table, heated roller press machine and glass convey table. Total production line has two-side or single side establishment. Glass is disseminated to glass dish washer in the horizontally state then starts its first process until to finish hot-press wrapping up job in heated roller machine. Around the production line, small admin devices, such as gas filling machine, duraseal spool stand are also equipped.
(3). Cleaning application for coated glass
Before washing coating glass by the horizontally actual model, we should look at the choice of brush and water quality. In cleaning process, the coated glass sheets should not stop under brushes to avoid damaging the film. As the solidity of each one brush may be different, we should also check the film after cleaning to confirm that if the brush do some damage on the surface of glass or not. When we clean the MSVD low-e coated glass, the best way is not to use recycled water, because these films are very sensitive to the PH value, if using recycled water, operators should monitor water PH value constantly.
Using demineralization or deionization water to spray coated glass to ensure no residue when drying out glass. However, the technology of this process may increase water corrosive, so we should test the sample water and confirm no side effects occur. In addition, before large-scale production, we also should do some trial production to determine that if the water can work well in the system.
In real operation, solve the above problems, both horizontally glass actual model and directory glass actual model can well complete cleaning and drying out job to coated glass
(4). Cleaning application for other glass (such as tempered, laminated and safety glass)
As above glass features of large size, thickness and weight, plant life often use horizontally actual model to finish their cleaning job. For the directory dish washer, because of its structural limitations, it can not suitable for washing large size glass. By means of choosing appropriate soft brushes and using different air utensil structure, the horizontally glass dish washer can meet the washing and drying out demand for above glass.
- Prospect of horizontally actual model
Within the last decade, building glass has been developed in the direction of insulating, energy-saving, safety and decoration, so the horizontally automatic washers are also improved with the same direction. Particularly after the solar glass, conductive glass, foam glass and other special glass are widely put into market, the factoies put forward higher cleaning requirements to above special glass. The suitable performance is that we are not only upgrade or improve the equipment structure, but also make the suitable difference on brush manufacturing, selection of selling rubber rollers, especially enable the studies of cleaning system and air utensil structure meet different special requirements. We can expect, along with social development in future, more and more special glasses will come out and the horizontally actual model would also be manufactured cooperatively with them and this industry will become more specific, detailed and standardized.